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Aluminum Casting Part Cast Component

Gun Metal British Standard G1 Indian Standard: Grade I Nominal Composition: 88 / 10 / 2 Tensile Strength (kg/mm2): 26-64 Elongation % on 2": 15 - 25 Brinell Hardness: 70 - 95 Typical Uses: Pressure tight bearings, bushes, pumps and pump fittings, valves, valve bodies, and valve guides under corrosive marine conditions. British Standard G2 Indian Standard: Grade II Nominal Composition: 88 / 8 / 4 Tensile Strength (kg/mm2): 25 - 32 Elongation % on 2": 15 - 25 Brinell Hardness: 70 - 90 Typical Uses: Pressure tight bearings, bushes, pumps and pump fittings, valves, valve bodies, and valve guides under corrosive marine conditions.   Name Gun Metal                   BS G1   G3   LG1   LG2   LG4   Element Min % Max % Min % Max % Min % Max % Min % Max % Min % Max % Copper Rem   Rem   Rem   Rem   Rem.   Tin 9.7 10.5 6.5 7.5 2 3.5 4 6 6 8 Zinc 1.75 2.75 1.75 3 7.5 9.5 4 6 1.7 3.2 Lead   1.5 0.1 0.5 4 6 4 6 2.7 3.5 Phosphorous   0.02   0.02       0.02   0.02 Nickel   1 5.25 5.75   2   2   2

Lead Bronze British Standard: LB1 Indian Standard Nominal Composition: 76/9/0/15 Tensile Strength (kg/mm2): 17-23 Elongation % on 2": 4-10 Brinell Hardness: 50-70 Typical Uses: Bearings in mining machinery in corrosive water conditions & for unlined bearings under poor lubrication conditions   Name Aluminium Bronze       BS AB1   AB2   Element Min Max Min Max   % % % % Copper Rem - Rem - Tin   0.1   0.1 Zinc   0.5   0.5 Lead   0.03   0.03 Phosphorous         Nickel   1 4 5.5 Iron 1.5 3.5 4 5.5 Aluminium 8.7 10.5 8.8 10 Maganese   1   3 Antimony         Iron+Arsenic         Antimony         Silicon   0.2   0.1 Bismuth       0.05 Maganesium   0.05     Sulphur Nicbium         Impurities   0.3   0.2

Phosphor Bronze British Standard: PB1 Indian Standard Nominal Composition: 89 / 10 / 0 / 1 Tensile Strength (kg/mm2): 22-28 Elongation % on 2": 2-8 Brinell Hardness: 60-100 Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills. British Standard: PB2 Indian Standard Nominal Composition: 88/12 Tensile Strength (kg/mm2): 22-31 Elongation % on 2": 5-15 Brinell Hardness: 75-110 Typical Uses: Gear and worn wheels British Standard: PB3 Indian Standard: Nominal Composition: 90/10 Tensile Strength (kg/mm2): 23-31 Elongation % on 2": 10-20 Brinell Hardness: 70-90 Typical Uses: Pressure vessels, pump body castings and impellers for chemical plants British Standard: PB4 Indian Standard: Nominal Composition: 90.5 / 9.5 Tensile Strength (kg/mm2): 19-26 Elongation % on 2": 3-12 Brinell Hardness: 70-95 Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.   Name Phosphor Bronze               BS LPB1 PB1 PB2 PB4 Element Min% Max% Min% Max% Min% Max% Min% Max% Copper Rem   Rem   Rem   Rem   Tin 6.5 8.5 10.2 11.5 11.2 13 9.7   Zinc   2   0.05   0.3   0.5

Bronze • Nominal Composition: 89 / 10 / 0 / 1 • Tensile Strength (kg/mm2): 22-28 • Elongation % on 2": 2-8 • Brinell Hardness: 60-100 • Typical Uses: Bearings for aero engines, diesel engines, electrical generators and rolling mills.

Brass British Standard SCB1 Indian Standard: Grade I Nominal Composition: 75/25 Tensile Strength (kg/mm2): 17-20 Elongation % on 2": 20-40 Brinell Hardness: 45-60 Typical Uses: Valves, cocks, plumbing fittings, hardware and ornamental castings British Standard SCB2 Indian Standard: Grade II Nominal Composition: 70/30 Tensile Strength (kg/mm2): 17-20 Elongation % on 2": 12-25 Brinell Hardness: 45-65 Typical Uses: Marine fittings, castings for the electrical trade, brush holders British Standard SCB3 Indian Standard : Grade III Nominal Composition: 65/35 Tensile Strength (kg/mm2): 18-22 Elongation % on 2": 12-30 Brinell Hardness: 45-65 Typical Uses: Pipe fittings, gas fittings, door and furniture fittings, switchgear brush holders British Standard SCB4 Indian Standard Nominal Composition: 60/40 Tensile Strength (kg/mm2): 25-31 Elongation % on 2": 20-40 Brinell Hardness: 50-75 Typical Uses: Pump bodies, bolts, nuts, end plates for heat exchange equipment and small machine parts British Standard SCB5 Indian Standard Nominal Composition: 90/10 Tensile Strength (kg/mm2): 18-22 Elongation % on 2": 20-40 Brinell Hardness: 45-65 Typical Uses: Flanges, end plates and fittings for marine applications British Standard SCB6 Indian Standard Nominal Composition: 85/15 Tensile Strength (kg/mm2): 17-18 Elongation % on 2": 20-40 Brinell Hardness: 45-60 Typical Uses: Flanges, end plates, fittings for marine applications and imitation jewellery

 

Aluminium Bronze British Standard LB1 Indian Standard Nominal Composition: 76/9/0/15 Tensile Strength (kg/mm2): 17-23 Elongation % on 2" : 4-10 Brinell Hardness: 50-70 Typical Uses: Bearings in mining machinery in corrosive water conditions and for unlined bearings under poor lubrication conditions   Name Aluminium Bronze       BS AB1   AB2   Element Min Max Min Max   % % % % Copper Rem - Rem - Tin   0.1   0.1 Zinc   0.5   0.5 Lead   0.03   0.03 Phosphorous         Nickel   1 4 5.5 Iron 1.5 3.5 4 5.5 Aluminium 8.7 10.5 8.8 10 Maganese   1   3 Antimony         Iron+Arsenic         Antimony         Silicon   0.2   0.1 Bismuth       0.05 Maganesium   0.05     Sulphur Nicbium         Impurities   0.3   0.2

Casting pure copper is extremely difficult since it may result in surface cracking, porosity problems and the formation of internal cavities. The casting characteristics of copper can be improved adding small amount of other metals including beryllium, silicon, nickel, tin, zinc, chromium and silver.

Cast copper alloys are used for a wide variety of application such as bearings, bushings, gears, fittings, valve bodies and miscellaneous components for the chemical processing industry. These alloys are poured into many types of castings such as sand, shell, permanent mould, chemical sand, centrifugal, and die casting.
Copper alloy casting have high wear qualities when subjected to metal-to-metal contact, machinability, thermal and electrical conductivity, appearance, and corrosion resistance.

We are equipped to manufacture any components in Aluminum or  Aluminium Bronze Alloys .

We have our own unit making Aluminium bronze  castings Aluminum castings casting parts and cast components fittings, Our Aluminium foundry Bronze  foundries can handle up to 100 kg's of Aluminium casting parts
bronze castings Parts components and fitting.